In high-output mining operations, even small inefficiencies in screening can lead to costly downtime and lost productivity. For decades, iron ore production relied on woven wire screen media due to its availability and cost-effectiveness. However, many mines have found that abrasive material breaks down woven wire screen media quickly, leading to frequent maintenance and increased…
By Serge Raymond, MAJOR product specialist Artificial Intelligence (AI) has revolutionized industries worldwide, from healthcare to manufacturing — and mining is no exception. The ability to analyze vast data sets enhances decision making and optimizes efficiency in many fields. However, as AI continues to advance, the demand for essential metals like lithium, aluminum, graphite and…
Discarded material like slag, green waste, concrete and asphalt are sent to recycling facilities to be processed and transformed for a second life; however, they usually arrive dirty, wet and odorous. This creates sticky, moisture-laden material that presents processing challenges. The key to success is often one of the most overlooked yet critical components of…
ustainable Enhancing Sustainability through Optimized Production A growing trend within the aggregate industry is adjusting practices with the goal of creating more eco-conscious mines. Increasing efficiency is one key approach toward this goal, which requires a good relationship between a plant’s workforce and its equipment. Screen media selection plays a vital role, and high-vibration screen…
Advanced mining technology and aggregate screening automation save time, reduce costs, and improve efficiency. Any small error can result in missed spec and an inferior product. Using an app or vibration analysis for simple processes lessens the chance of human error getting in the way, leading to a better overall result. While many operations —…
Each aggregate and mining application is unique, which means the screen media needs to be sized specifically for your needs. We work hard to make it easier for you to order new screen media to fit your specifications without risking sizing discrepancies or inventory management issues. FLEX-MAT ID Enabled technology features radio-frequency identification (RFID), specifically…
By Serge Raymond, MAJOR Product Specialist If you’re in the aggregate or mining industry and rely on tensioned screen media for your vibrating screens, you’ve probably heard of the crown curve. But what exactly is it, and why is it important? What is the Crown Curve?The crown curve, or camber, is a high point created…
Screen media selection can have a significant impact on an aggregate operation. Choosing the right screen media requires an understanding of wire diameter, open area percentage and more. As a result, facility managers often turn to screen media manufacturers for advice on how to choose the best options for their unique application. Check out common…
Reviewing the Impacts of Undetected Screen Media Maintenance Issues Proactive maintenance is key to maximizing uptime and ensuring a high-quality aggregate product. Identifying and responding to issues quickly is vital when it comes to minimizing losses from downtime and repairs. In some cases, the problem is not apparent until operators realize the end product is…
This year marks a memorable milestone for MAJOR as we proudly celebrate our 140th anniversary! Over the decades, we have stood the test of time by innovating, adapting, and constantly improving to meet the ever-changing needs of the industry and our valued customers. As we reflect on our rich history, we are deeply grateful to…
This year marks a memorable occasion for MAJOR as we proudly celebrate our 140th anniversary! Over the decades, we have withstood the test of time by innovating, adapting, and continuously improving to meet the ever-evolving needs of the industry and our valued customers. Reflecting on our rich history, we are deeply grateful to our dedicated…
Looking Beyond Cost Per Ton to Gauge Operational Productivity Productivity is essential in any plant’s operation, which understandably makes a low cost of production per ton a desired goal. Many variables contribute to a plant’s cost of production per ton, including the cost of mining, transportation, processing and labor. Screen media plays a vital role…
