Revolutionizing Mining and Aggregates: Advanced Screening Technology and Automation

Sales representative in a aggregate or mining quarry analyzing data on ipad

Advanced mining technology and aggregate screening automation save time, reduce costs, and improve efficiency. Any small error can result in missed spec and an inferior product. Using an app or vibration analysis for simple processes lessens the chance of human error getting in the way, leading to a better overall result. While many operations — from mining to crushing to packing — have started moving toward complete automation, aggregate and mining operations have now started looking into advancing the screening process with technological options.

The measurement of screen media is one area that requires complete accuracy, which is why operations can’t leave it up to chance. That’s why we offer multiple technological options for everything from your warehouse to your screen media.

Streamlining Warehouse Management in Mining and Aggregates with RFID Technology

Warehouse managers used to keep inventory lists as physical files, which was their only option. Mining and aggregate operations measured gauge sizes by hand to find the correct screen media for each step of the screening process. This left room for human error and incorrect measurements when ordering or placing screen media. The result would often be material that didn’t meet spec, the wrong screen media being ordered and lost profits. However, this isn’t the only option anymore. As technology has advanced, so have warehouse management systems.

Dozens of companies offer warehouse management software. The issue is that not all companies understand what’s important to each facility. That’s why FLEX-MAT ID Enabled technology focuses on screen media. Using RFID technology for screen media management simplifies tracking, storing, and replacing screens in mining and aggregate operations. Each FLEX-MAT panel features a microchip embedded in the outer polyurethane strip. The chip tracks and stores screen media data such as panel dimensions, wire size and other customer-defined details to provide easy access to necessary specs. The microchip is programmed during production and contains the certified information immediately.

Enhancing Screening Performance with Vibration Analysis Tools

Beyond inventory management, many operations now invest in vibration analysis measurement tools. The FLEX-MAT Sensor enables the reading of screen box vibrations through a single sensor that can be placed on each corner of the screening machine. The sensor measures g-force, stroke, rpm and orbit, including lateral movement. The system collects vibration data and makes it available to the operator almost immediately.

This data can then be used to fine-tune and make parameter decisions on the screening machine. While vibration analysis options are not meant to serve as a diagnostics tool, the information can point to possible issues with equipment if the data skews at any point. This allows operators to decide if an alternative, more in-depth analysis is needed.

Simplifying Screening Operations with the MAJOR App

The popular phrase “there’s an app for that” couldn’t be truer when it comes to automation. The MAJOR App controls both FLEX-MAT ID Enabled and the FLEX-MAT Sensor while also giving customers access to a newsroom and expert documents. An all-in-one approach allows facility managers to both track their inventory, manage their warehouse, engage in proper maintenance protocols and ensure they’re getting the right screen media for their operation.

Proper inventory management, vibration analysis and other automation options make running your plant even easier. Discover more about automated screening technology and tools at www.majorflexmat.com.