Explore documented performance results from MAJOR® wire screen media installations worldwide. Each case study follows the same rigorous structure: situation, problem, solution and measured results — giving operators and engineers the real data they need to make informed screening media decisions. Currently featuring case studies across mining, aggregate, recycling, energy and fertilizer applications.
HARD BASALT WITH CLAY
HARD BASALT WITH CLAY FLEX-MAT Spokane, USA Situation Quarry suffering from high-cost, frequent woven wire screen changeouts. PROBLEM High operating costs due to frequent woven wire screen changeouts…
top coarse & Pea Gravel
TOP COARSE & PEA GRAVEL FLEX-MAT Washington, USA Situation Gravel producer struggling to maintain productivity, while bearing the cost of frequent screen changeouts. PROBLEM Frequent screen media changeouts…
CO2 EMISSIONS REDUCTION
CO2 Emissions Reduction FLEX-MAT Type D Europe Situation A leading industrial producer sought to reduce its carbon footprint while maintaining high production efficiency. Traditional screening solutions consumed excessive…
Sustainability & Efficiency
Sustainability & Efficiency FLEX-MAT Type D Europe Situation Since 2011, a European global company has focused on transforming to a smart factory to achieve more sustainable and environmentally…
LIMESTONE
LIMESTONE FLEX-MAT Type S Germany Situation The Kirchen gravel plant in Baden-Württemberg, Germany, was running at low capacity with frequent cleaning shutdowns while screening limestone. PROBLEM Frequent pegging…
LIMESTONE SCREENING
LIMESTONE SCREENING FLEX-MAT Type D Europe Situation A limestone screening operation in Europe faced a significant bottleneck in their process due to the limited capacity of their screen…
LIMESTONE, HNG SCREENERS
LIMESTONE, HNG SCREENERS FLEX-MAT Type D Europe Situation A limestone screening operation in Europe using HNG screeners was experiencing heavy pegging issues and inconsistent material quality due to…
Granite screening
Granite screening FLEX-MAT Type D Europe Situation A granite screening operation in Europe was experiencing low capacity and frequent cleaning shutdowns due to pegging issues while using polyurethane…
Anthracite Coal Screening
Anthracite Coal Screening FLEX-MAT Type D Sweden Situation An anthracite coal screening operation in Sweden faced heavy blinding on the bottom deck during autumn and winter due to…
Iron Ore Mine
Iron Ore Mine FLEX-MAT Type D Sweden Situation At a Swedish iron ore mine, traditional woven square mesh on Mogensen stationary screens required frequent maintenance due to short…
Dolomite
Dolomite FLEX-MAT Type S Europe Situation Blinding issues were reported on Mogensen sizer screens during the processing of dolomite, causing heavy pegging on the side-tensioned 40mm top deck. …
MINE AGGREGATE
MINE AGGREGATE FLEX-MAT Type S Mine Aggregate in Sweden Situation The contractor producing rock for the road network of a large mine faced major investment to keep up…