Explore documented performance results from MAJOR® wire screen media installations worldwide. Each case study follows the same rigorous structure: situation, problem, solution and measured results — giving operators and engineers the real data they need to make informed screening media decisions. Currently featuring case studies across mining, aggregate, recycling, energy and fertilizer applications.
FELDSPAR
FELDSPAR FLEX-MAT Type D Feldspar Operation in South East Asia Situation A new plant running at low capacity with very frequent cleaning shutdowns. PROBLEM The high moisture of…
DIAMOND
DIAMOND FLEX-MAT Type D Lesotho diamond mine Situation Diamond recovery rate was at a very low, causing the mine to work inefficiently and recirculated diamonds to break and…
MANGANESE ORE
MANGANESE ORE FLEX-MAT Type D Manganese Ore operation in Australia. Situation Single-deck scalping screen box running woven wire media causing severe pegging issues, resulting in downtime and production…
GOLD
GOLD FLEX-MAT Type s South Dakota, United States. Situation Severe blinding and restricted throughput. PROBLEM Significant blinding issues related to heavy mud in summer as well as snow…
COAL
COAL FLEX-MAT Type S South Korea. Situation Single-deck screen box running a woven wire screen. Coal was heated to 30°C and was dry with a lot of fines…
GRANITE AGGREGATES
GRANITE AGGREGATES FLEX-MAT Type D Virginia, USA. Situation Quarrying operations running a combination of static and rigid screening media; polyurethane panels on the top deck and woven screens…
SAND SCREENING
SAND SCREENING FLEX-MAT Type T California, USA. Situation Filter sand operation with lack of capacity and throughput running a woven wire screen with a 0.039″ opening. PROBLEM Severe…
RECYCLED ASPHALT
RECYCLED ASPHALT FLEX-MAT Type D Mississippi, USA Situation Double-deck screen box running woven wire screen causing severe blinding and pegging on both decks resulting in production losses. PROBLEM…
SAND AND GRAVEL
SAND AND GRAVEL FLEX-MAT Type D Idaho, USA Situation Operation was running woven wire screens with a shorter wear life and severe blinding problems. PROBLEM Severe blinding causing…
IODINE
IODINE FLEX-MAT Type D Chile Situation The mine had been using polyurethane 1×1 panels in its processing plant, but was experiencing problems with blinding and pegging. PROBLEM SOLUTION…